7 Production, Planning, and Control, and Plant Location

76問 • 1年前

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It is a process of determining output levels of product groups over the next 6 to 8 months period on a weekly or monthly basis

aggregate production (output) planning

The plan indicate the overall level of output supporting the business plan

aggregate production (output) planning

It is the process of formulating a plan for providing a production capacity scheme to support the middle range sales forecast

aggregate planning or aggregate capacity planning

Goods of a given requested or acceptable specification

manufacture

Management of a given requested or acceptable specification

transport

Goods of a given requested or acceptable specification

supply

Purpose price or cost of obtaining goods

cost

Delivery delay from order or request to receipt of goods

timing

Treatment goods a given requested or acceptable specifications

service

The selection of _____ is a key decision as large investment is made in building plant and machinery

location

_____decisions are affected by many factors such as capacity of production the financial status of the factory availability of the workers and also by economic political and social conditions in the various locations

location

Factors affecting plant locations

input processing considerations output considerations other considerations

Input factors affecting plant locations

material land equipment plant utilities labor capital

Processing considerations affecting plant locations

production analysis forecasting and scheduling process analysis production control maintenance cost control

Output considerations

distribution transportation market potential rate and taxes

Other considerations factors affecting plant locations

community attitude public and community services environmental standards organization the centralization policy stockholder interest population situation

Implies the physical arrangement of machines equipment and other industrial facilities on the factory floor and such a manner that they can handle effectively and efficiently

plant layout

Is the optimal arrangement of all inputs or facilities available in the unit like man machine equipment and material

plant layout

Process layout is Also called

functional layout

All machines performing similar type of operations are grouped at one location and it is suggested for batch production

process layout

Are used to achieve the smooth and rapid flow of large volumes of goods or customers through a system

product layout

Services are located according to the process sequencing of the product

product layout

Is a combination of product layout and process layout

group layout

Also called hybrid or mixed type of layout

combination layout

Fixed position layout is also called

project type of layout

The material or major component remain in fixed position

fixed position layout

The raw materials move from one workstation to another for the purpose of processing

material flow system

Types of material flow system

type s or invented s typeflow O typeflow or circular flow

Objective of operation management

customer service and resource utilization

Satisfaction of customer and it is a key objective of operations management

customer service

Principal customer wants

manufacturer transport supply service

Involves the organization of an overall manufacturing operating system to produce a product

production planning operations

To provide a physical system together with a set of operating guidelines for efficient conversion of raw materials human skills and other inputs into finished products

objective of production planning

The three phases of production planning and control functions

planning phase action face control phase

Is the control tool that keeps a close observation and the progress of the works

expediting follow up

It is a logical step after dispatching

follow up

Three parts of progressing function

follow up of materials follow up of work and process follow up of assembly

Factors determining production planning procedure

volume of production Nature of production processes nature of operations

Involves the organization of an overall manufacturing operating system to produce a product

production planning operations

Hybrid or Mixed Type of Layout is also called

combination layout

Project Type Of Layout is also called as

Fixed position layout

The raw materials pass through various paths till they are converted into finished products

material flow system

A ______ arises due to starting a new organization

location decision

A ______arises due to in some cases, the facility are plant operations and subsequent expansion are restricted by a poor site, thereby necessities the setting up of the new facility at a new site

location decision

A ______arises due to the growing volume of business makes it advisable to establish additional facilities to new territories

location decision

A ______ arises due to the original advantages of the plant have been overweight due to new development

location decision

A ______arises due to new economic, social, legal or political factors could suggest in change application of the existing plant

location decision

Requires roads on both ends

S or invented S typeflow

One side road facility is required

O typeflow or Circular Flow

Heavy rush of transportation

O typeflow or Circular Flow

Ease in returning empty containers

O typeflow or Circular Flow

Requires square-like floor area

O typeflow or Circular Flow S or invented S Typeflow

Suitable for longer production line

O typeflow or Circular Flow S or invented S Typeflow

Difficulty in returning empty containers

S or invented S Typeflow

Absence of rushing of outside transportation

S or invented S Typeflow

Choosing the best method of processing from several alternatives. It also includes determining the best sequence of operations and planning for tooling, jigs and fixtures etc

methods

Manufacturing methods are related to production facilities planning, capacity planning, allocation, and utilization of plant and equipments, machines, etc

machines and equipments

Planning for manpower (labor, supervisory, and managerial levels) having appropriate skills and expertise

manpower

Determine the flow of work, arterial handling in the plant, and sequence of operations times or processing steps

routing

Establishing operations times leading to fixation of performance standards both for workers and machines

estimating

_____ ensures that parts, subassemblies and finish products are completed as per the required delivery dates. It provides a timetable of manufacturing activities

scheduling

Is the release of order and instructions for the starting of production in accordance with the route sheets and schedule charts

dispatching

Means chasing, follow up or progressing which is done after the dispatching functions

expediting or follow up

This function is related to maintenance of quality in production and of evaluating the efficiency and production and of evaluating the efficiency of the processes, methods and labor so that improvements can be made to achieve the quality standard set by product design

inspection

The objective of evaluation is to improve performance of machines, processes and labor evaluated to improve the same

evaluating

Manufacturing cost is controlled by wastage reduction, value analysis, inventory control and efficient utilization of all resource

lost control

The different phases of production planning and control functions

phase 1 planning phase phase 2 action phase phase 3 control phase

Is the control tool that keeps a close observation and the progress of the works

expediting follow-up

It is logical step after dispatching which is called "follow-up"

expediting follow up

It coordinates extensively to execute the production plan

expediting follow-up

Three parts of progressing function

follow up of materials follow up of work in process follow up of assembly

Factors determining production planning procedures

volume of production nature of production processes nature of operations

Benefits of production control

improvements on profits competitive advantages

Planning for procurement of raw materials, components and spare parts in the right quantities and specifications at the right time from the right source at the right price

materials

Purchasing, storage, inventory control, variety reduction, value analysis, and inspection are the other activities associated with ______

materials

Scope of production planning and control

materials methods machines and equipments manpower routing estimating scheduling dispatching expediting or follow up inspection evaluating lost control

Business Finance

Sab Sescon · 46問 · 2年前

Business Finance