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1
34. What metal is used as an alloying material in the manufacture of varius special steels ?
•vanadium
2
18. What is the complete process when copper plates are used for making gaskets that is usually annealed by heating red cherry color?
•Cooling slowly in air
3
43. When replacing packing rings in the stuffing boxes of reciprocating pump piston rods, the ends of the rings should be cut ?
•square
4
40. What is the purpose of annealing the steel?
•to make it softerr
5
37. Stainless steel is an alloy composed mainly of ?
•chronium and steel
6
22. When the timing gear backlash for a Roots-type blower has become excessive, the problem is properly repaired by.
•renewing both driving and driven gears as a set
7
107. What is commonly used by a machinist and repairman in fixing files with coarsely teeth?
•Bastard cut
8
17. The lower water seal on a diesel engine wet cylinder liner must allow for liner expansion and contraction. This seal is most commonly a
•neoprene o-ring
9
9. Knowing the construction and the operating action of the milling machine will lessen the chance of the machine from being
•damaged serously.
10
105. When the object you are cutting using a hand hacksaw is about to separate, how should you handle the hand hacksaw?
•Reduce cutting speed and pressure.
11
3. Why should two pipe joints be properly aligned before being connected?
•Misalignment of the joints will result to excessive strain.
12
93. To prevent overheating and scoring of the shaft after repacking the stuffing box, which of the following procedures should be carried out ?
•Tighten the packing in small increments while the pump is operating
13
10. Diesel engine piston ring ends can be machined in different shapes. The step-cut ring end offers the advantage of:
•a decreased possibility of ring seizure
14
110. Which of the listed devices could be used as a ring groove cleaning tool during preparation for the installation of new rings if a piston ring cleaning tool was not available?
•A section of the removed compression ring
15
16. What is the theoretical lift of a pump handling fresh water at atmospheric pressure?
•10.35 m
16
4. What precaution should be followed when using a chisel having a mushroom head?
•Removed the ragged edges by grinding
17
120. Why should two pipe joints be properly align before being connected?
•Misalignment of the joints will result to excessive
18
132. Heat damage to fuel injection nozzles on small high-speed diesel engines can be prevented by_
•ensuring good metallic contact between nozzles and cylinder heads
19
173. What operation can be done during external cleaning of boiler tubes in order to prevent the accumulation of carbon deposits?
•sootblowing
20
125. When drilling hole in a piece of work chuked in a lathe, where does you should mount the drill chuck?
•tailstock
21
163. If the drill point lips are ground at different angles, the drill will ?
•cut an oversized hole
22
100. After using a pipe cutter to cut a piece of pipe, the inside edge of the pipe should be
•deburred with a pipe reamer
23
55. To prevent vibration damage to the fuel supply line of a diesel engine, you may use:
•a length of approved flexible nonmetallic hose
24
84. To repair or replace defective diesel engine high pressure fuel pipe it must be of the same length and diameter as the original piping.
•maintain specified injection characteristics
25
90. If the capacity of a centrifugal pump decreases gradually over a long period of time, you should replace the
•wearing rings
26
62. Tapping threads into a blind hole should be finished by using a:
•bottoming tap
27
15. What should you do when using a chisel with a mushroom head?
•Remove the ragged edges by grinding.
28
160. When copper plates are used for making gaskets, it is usually annealed by heating red cherry color, what is the complete process ?
•cooling slowly in air
29
126. In electric arc welding, what purpose does the electrode coating serve? .
•it provided a gas shield
30
159. The gaskets and the broken studs have been replacedon a tank manhole cover. Which of the following methods is satisfactory for testing the repair?
•Hose test the repaired area with a minimum od 100 psig water pressure
31
94. When renewing sections of pipe in a hydraulic system, it should always indicate the nominal pipe size of the piping?
•size for threaded connections
32
181. What is known as a welding done with a shielded or unshielded carbon or metal electrode
•Arc welding
33
137. What do you call the operation of machining a uniformly roughened or checked surface on round stock in a lathe?
•knurling
34
177. What do you call a lathe dog fitted with a headless set screw?
•safety lathe dog
35
13. Which of the files listed is commonly referred to as a "rat-tail"file?
•Small round
36
140. During routine maintenance inspection of a centrifugal pump, scoring on a pump shaft sleeve is detected.Which of the following action should be taken?
•Correct the cause of the scoring and repair the sleeve or replace with a new one
37
167. Which of the following problems is the main source of fuel pump and injection system malfunctions?
•Air in the fuel system
38
49. In measuring the clearances between the main engine bearings and the crankshaft, which of these materials is commonly applied?
•Plasti-gauge
39
154. Before boring a blind tapered hole, a good shop practice to follow is
•drill to the small diameter
40
131. In general practice, which one makes common measurement on circular and curved surfaces in machine shops?
•spherical
41
178. A follower rest should make use of a lathe to machine?
•Threads on long slender shafts
42
118. A hard brittle substance that are insoluble in water is called ?
•resin
43
144. Heat is defined as ?
•thermal energy in transition
44
103. What procedure must be formed before doing any maintenance on a hydraulic system, i.e. there is still stored energy in the accumulator?
•Bleed off the energy stored in the accumulator .
45
80. Used to reduce cargo pump leakage to the pump room bilge of a tanker ship is the
•Mechanical Seals
46
151. When using a hand held hacksaw the correct maximum rate of speed for cutting should be:
•40 to 50 strokes per minute
47
128. Which of these metals can be drilled without lubrication ?
•brass
48
180. Which material can be drilled at the highest speed?
•Aluminum
49
31. When using centre lathe, why should you short sleeves or close fitting sleeves be worn?
•to prevent sleeves being caught up on work piece or chuck
50
175. Boyle's law can best be defined as ?
•the volume of an enclosed gas varies invesely with the applied pressure provided the temperature remains constant
51
33. A centrifugal pump vibrates excessively during operation, Upon dissasembling the pump it is found that the impeller is out of balance. Without an available spare, you should
•remove metal from the heavy side by machining in a lathe
52
122. Low pressure steam is used to keep air from leaking into turbine casing along the turbine shaft. For this purpose, which of the following steam systems is used?
•Gland sealing steam system
53
52. The dead center of a lathe can be used only after the end of the work piece.How does the lathe hold the workpiece ?
•center drill
54
123. What tool is mainly used in cutting metals?
•Hacksawing
55
89. Gland sealing steam is used during steam turbine operation to prevent the loss of
•vacuum
56
147..To avoid deformationwhen cutting thin sheet metal while using a handheld hacksaw, it should be placed between two
•blocks of wood
57
60. Copper gaskets are usually annealed by heating to red hot cherry and should be ?
•cooled slowly in air
58
12. A follower rest should make use of a lathe to machine.
•threads on long slender shafts
59
155. What fitting is ideal for connecting pipes with big diameters of equal length?
•Union
60
117. A pump shaft that is bent or distorted should normally.
•replaced with satisfactory spare
61
59. Which of the following metal material has the lowest cutting speed for an effective rough cutting operation if a high-speed cutter is to be used in the modern milling machine onboard?
•carbon steel
62
91. What is the end of shaft condition before the maintenance repair is carried out?
•Chamfered
63
145. What tool has to be used for enlarging a hole after a drilling operation?
•Countersinking tool
64
29. When repacking a stuffing box fitted with a lantern ring, which of the following precautions should be observed?
•Replace all the packing rings
65
30. A micrometer screw has a pitch of?
•50 thread per inch
66
106. Safety valve gags should only be installed hand tight in order to prevent:
•bending of the valve stem
67
27. How do you make it easier for a hand hacksaw to cut a work piece?
•it will dig into the work piece and tend to whirl around
68
142. Which of the listed types of gasket material should be used on high pressure fuel oil lines in a diesel engine ?
•Sheet asbestos
69
158. Rubber o-ring has an inside and outside diameter of 64mm and 74mm respectively, which of the following best describes the O-ring?
•the oring will fit to a 10 mm wide x 9 mm deep grove
70
164. To safely remove the piston rod packing from the steam end of a reciprocating pump, you should
•use a packing hook
71
92. What machine which can flatter surface on horizontal, vertical or angular plane?
•shaper machine
72
162. What type of file will produce a fine finish when draw filing ?
•mill cut
73
129. When tightening the nozzle nut of fuel injector , which of the following tools is used?
•Torque Wrench
74
112. wHich one of the list should a flat chisel is the proper tools used for cutting?
•flat stock
75
109. Which non-ferous alloy is most commonly used for heat exchanger tubes and possesses a high resistance to corrosion ?
•copper nickel
76
69. Which drill size would you use to machine and tap a 3/4 -10 National Coarse internal thread?
•21/32 inches
77
11. Hacksaw cutting is more effective when pressure is applied on the ?
•foreward stroke
78
153. An acceptable method of temporary repairs in the vessel hull is
•double-plater to be fitted
79
28. What is the primary used of a soft faced hammer or mallet?
•For striking a surface without causing damage
80
134. In certain cases, a cylinder liner can be refinished rather than replaced. When properly honed, the
•liner surface should have a crosshatch pattern
81
67. What is the primary use of a soft-faced hammer or mallet?
•For striking a surface without causing damage
82
21. How do you call a welding process with the work in the positive pole and the electrode in the negative pole?
•Straight polarity welding circuit
83
58. Pipe threads are made of what tools are you use?
•File a nick where the cut is to be sterted
84
116. Which of the following method listed would be most effective in repairing a steam cut on a seating surface of a super heater hand hole plate?
•Filling the cut by welding and then grinding it smooth
85
170. If you are cutting external threads by hand and you start the die at an angle, what will happen to the external threads ?
•It will be cut crooked on the work.
86
63. Which of the following process of annealing copper plates that are used for gaskets?
•By Heating cherry red hot and cooling slowly in air
87
61. If a centrifugal pumps delivers insufficient discharge pressure due to worn wear rings, what corrective action is called for?
•Replace the rings
88
20. Which of the files listed will have coarsely spaced teeth?
•Bastard cut
89
73. What safety precautions should be done changing the spindle speeds on a lathe machine?
•Stop the lathe operation
90
135. Which one of the following measured with a pyrometer?
•Temperature
91
86. Which of the fittings should be used for installation of piping to permit removal of the pump for servicing?
•Union
92
38. What size circular bar is required to make a hexagonal nut of 16mm sides along the:
•16 mm
93
41. This method is used for joining sheet metal and for attaching studs, rods and busses, etc. to plates.
•Resistance welding
94
70. Which of the following characteristics is true relative to meshing with corrosion protection oils, as the resultant mixture ?
•the gear of largeer diameter will rotate at a slower RPM
95
169. What is inert gas use as shielded gas in MIG and TIG welding?
•argon
96
165. During cutting in milling when the chips begin to produce long and continuous, it is best that the feed is
•away from you to correct alignment
97
45. Temporary repairs to an open DC propulsion armature coilcan be made by .
•disconnecting coil ends, insulating each, and short circuiting the two commutator bars
98
66. What is the cause of a bluish smoke observed in the exhaust of an operating diesel engine?
•A scored cylinder liner
99
95. To repair a small electrical motor that has been submerged in salt water, you should,
•Wash it with fresh water and apply an externalsource of heat
100
6. Which of the following types of files would produce a fine finish when draw filing?
•Mill cut