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1
course-grain materials have a grain structure that requires the use of transducers with high penetrating power. which frequency, 2.25MHz or 5MHz, would have the best penetrating power and why?
2.25MHz, due to longer wavelength
2
the levels of certification covered by the CGSB standard on NDT personnel certification are:
Level 1, Level 2, Level 3
3
with shear wave sound propagation, the atomic particles in the test object move _______ to the direction of the sound wave.
perpendicular
4
which of the following sound wave modes travels fastest in aluminum?
longitudinal wave mode
5
wave movement through the material causes compression/decompression zones of atomic particles in the path of ______ wave modes.
all
6
what is the smallest discontinuity detectable for a 2.25MHz longitudinal transducer producing a 1.40mm wavelength in a gold bar?
0.7mm
7
which of the following would not be considered an advantage of ultrasonic testing?
results are heavily dependent on the integrity and skill of the technician
8
lamb waves have an infinite number of modes that the wave may attain, dependent on the following factor:
All of the above
9
the most common and basic of NDT methods, where examiners simply look at the part surface, with the aid of mirrors and cameras, is called:
visual testing (VT)
10
non-destructive testing is a descriptive term used for the examination of materials and components in such a way that:
allows materials to be examined without changing or damaging their usefulness
11
what are the main causes of attenuation in a material
divergence, scatter and absorbtion
12
waves used in ultrasonic testing of materials are ______ in nature.
mechanical
13
the distance at which sound travels in a material, divided by the time it took to travel that distance is called:
velocity
14
compared to water, the acoustic impedance of steel is:
about 4 times greater
15
the distance from a given point on an ultrasonic wave to the next corresponding point is referred to as:
wavelength
16
in the early 20th century, scientists used high frequency sound for the inspection of castings. This ______ technique at first depended on the reaction of a cup of mercury on the far side of the test material.
through-transmission
17
the ultrasonic range is described as sound waves with higher frequencies than humans can hear. this range starts at:
20khz
18
there are two important regions that make up the sound beam, they are:
the fresnel zone and far field
19
at the second critical angle, there is ________ refracted wave remaining in the test object.
no
20
the maximum pressure intensity of a sound beam is
along the Center and at the beginning of the Fraunhofer zone
21
the bending of a sound wave upon entering a new medium is explained by:
Snells law
22
When testing a 30mm diameter, 500mm long shaft from the flat end of the shaft using longitudinal waves from a 20mm diameter, 2MHz transducer, numerous signals are seen on the screen after 500mm. These are:
side wall echos
23
at a solid to free boundary (air), an obliquely incident longitudinal wave from a solid can result in, at most:
a reflected longitudinal and reflected shear wave
24
at the first critical angle, there is ______ refracted wave remaining in the test object.
only transverse
25
the principle that suggests that sound is not a point source, but an infinite number of point sources is known as:
Huygens principle
26
the ________ is the depth of material immediately beneath the crystal surface from which no echos can be displayed.
dead zone
27
to decrease the beam divergence angle of a transducer in steel, the _________.
frequency and Crystal diameter should be increased
28
the process by which a sound wave of a given mode of propagation is caused to generate other wave modes of propagation by refraction or reflection is called:
mode conversion
29
in contact testing, at an incident angle 10% beyond the second critical angle, these waves can be produced:
both surface and plate waves
30
reference or calibration standards are used in ultrasonic testing to:
all of the above
31
how do you identify a 4140 steel, distance-amplitude block that is 5.75” long with a 0.75” long x 1/8” diameter FBH?
4140-8-0500
32
a 5-point DAC curve is built using a set of 2mm distance-amplitude reference blocks. During testing, a response from a discontinuity peaks below the DAC curve. which of the following is correct?
none of the above
33
reference blocks that use the same metal path, but different diameter flat bottom hole are referred to as:
area amplitude blocks
34
depth resolution has a significance when it is important to identify and quantify reflectors close together at or near boundary surfaces. The ASTM 317 resolution block is designed to:
check an ultrasonic systems near and back surface resolution
35
a 4 step wedge block can be used to establish
range calibration and linearity confirmation
36
reference blocks that use the same diameter FBH, but different metal path distance, are referred to as:
Alcoa ‘B’ blocks
37
how do you identify a 6160 aluminum, distance amplitude block that is 25mm long, including a 19mm long x 2mm diameter FBH.
6160-2-6
38
a 5-point DAC curve is built using a set of 2.5mm distance-amplitude reference blocks. Which of the following can be assumed?
discontinuities larger than 2.5mm will be detected
39
the international institute of welding (IIW) reference block is capable of:
all of the above
40
the IOW beam profile reference block is used for:
measuring vertical and horizontal beam spread
41
what calibrations are required when performing automated corrosion inspection of in-service propane bullets?
all of the above
42
what performance check is completed to confirm linearity of the gain control over the entire vertical scale of the display screen?
vertical limit and linearity
43
horizontal beam profile measures the spreading of the ultrasonic beam in the horizontal direction. which sound pressure percentage can be used to make this measurement?
all of the above
44
the internet institute of welding (IIW) reference block is capable of:
all of the above
45
________ are mechanically guided or mounted ultrasonic systems that are motor driven and use an encoder to record position as the system travels.
automated systems
46
which block is capable for confirming near and far surface resolution of the ultrasonic system?
all of the above
47
what is the most accurate sequence for building a DAC curve for angle beam testing?
time base calibration, confirm exit point, confirm actual angle, establish test sensitivity, create DAC
48
a term less often used, but inherently more correct than “calibration” is:
standardization
49
a 5 step wedge block can be used to establish _______ for an ultrasonic straight beam examination.
range calibration
50
contact testing is divided into four applications that are determined by the sound wave mode. these applications are:
compressional, transverse, Rayleigh, plate
51
a transducer has a near field in water of 35mm, when used in contact steel the near field will be about:
9mm
52
__________ are used extensively for high-speed inspection of thin-wall tubing and plates.
lamb waves
53
_______ are used extensively for high-speed inspection of thin wall tubing and plates.
lamb waves
54
the _______ technique uses two piezoelectric elements, one that transmits ultrasound and one that receives it.
all of the above
55
which ultrasonic technique uses a column of flowing water and directed perpendicular to the test surface to produce longitudinal waves?
bubbler technique
56
waves created by high-angle longitudinal waves propagating just under the entry surface are:
creep waves
57
to detect planar discontinuities with a straight beam transducer, the planar discontinuity should be orientated _______ to the sound wave.
perpendicular
58
which waves travel near the surface, within one wavelength, of a solid material and exhibits a completely different wave motion than that of a longitudinal or shear waves
surface waves
59
which of the following techniques is best to detect discontinuities perpendicular to the test surface?
using shear waves
60
_______ can be used to focus the sound beam in at a desired angle or depth in the test object.
curved lenses
61
a reflector plate is used in the testing of _______ to aid in sending the sound through the material twice in an attempt to double the sensitivity to delamination and disbanded regions.
composites
62
when the surface of an air-filled crack within a steel plate is smooth and under compressive force, part of the sound beam will pass through the interface, leaving the discontinuity undetected. These types of discontinuities are referred to as:
compressed discontinuities
63
thin gauged materials are usually tested with longitudinal wave transducer configurations, including:
all of the above
64
ultrasonic testing of materials at high temperatures involves the use of:
high temp transducers and couplant
65
which of the following welds is not recommended to be examined with ultrasonic angle beam testing?
partial penetration welds
66
A standard groove weld should be scanned a minimum of ____ directions when applying ultrasonic angle beam testing
four
67
the ________ permits slabs and billets to be reduced into plates, and if the process is continued, the plate can be made into sheets.
rolling process
68
as the transducer is moved back and forth from the weld, it should be ______ and _______.
oscillated, overlapped
69
the approximate overlap of an ultrasonic transducer moving back and forth during ultrasonic angle beam testing should be:
20-50%
70
small diameter round bar stock is ultrasonically inspected the best using the:
water box immersion process
71
scanning speed is dictated by the referencing code section. most standards recommend a maximum scanning speed of:
6 inches/second
72
prior to angle beam testing the base material should be straight beam tested to detect ______ that could limit the ability of the angle beam test to achieve full coverage of the weld area.
laminations
73
what conditions cause a casting to be difficult to examine using ultrasonic testing?
the grain size is large and course
74
what do the ‘X’ and ‘Y’ reference points represent in ultrasonic weld testing?
X = distance from centreline Y = distance from reference edge
75
which welding process does not contain slag inclusion?
gas tungsten arc welding (GTAW)
76
which type of discontinuity could be detected using ultrasonic angle beam testing?
all of the above
77
______ removed shrinkage discontinuities (pipe) near the top of the ingot casting.
hot topping or cropping
78
Which statement below best describes a suitable minimum scanning distance for angle beam testing?
The amount of surface distance needed in order to perform a test that provides full coverage of the weld and heat affected zone
79
what product is produced by using a bullet shaped mandrel that pierces a hole in the stock as the rollers advance the material with a helical motion
Seamless pipe
80
Ultrasonic angle beam, testing of tube or pipe should be completed in a minimum of ______ directions for complete examination coverage
four
81
composite discontinuities are generally located
In between the ply layers of the compost it
82
________ are small shrink cracks that can occur in the weld puddle at the end of that has not been fully filled. They are not generally detected with the ultrasonic testing method.
Crater cracks
83
Laminations can occur when an inherent discontinuity is flattened during the rolling process. Laminations Can be detected with the ultrasonic _______ technique.
All of the above
84
the ______ presentation produces a two-dimensional display of the cross-sectional plane (side) view through the test object.
B-scan
85
damping material, housed in the transducer, is designed to _______.
absorb the vibrations from the ultrasonic crystal
86
the cathode ray tube (CRT) is a vacuum tube that contains _________.
all of the above
87
the measure of the capability of the ultrasonic system to separate multiple reflectors that are close together, or close to the entry or back surface is called _________.
resolution
88
the range control, on the ultrasonic testing instrument can
expand and compress the time base (x-axis) of the display
89
_______ is used to compensate for a drop in the amplitude of signals reflected by a discontinuity deep within a test object
all of the above
90
which of the following is a non-contact transducer that is used in the ultrasonic testing method?
bubbler transducer
91
which of the following is not considered a necessary requirement when selecting a couplant?
can be used at extremely high temperatures
92
the ultrasonic device delivers a digital readout of the thickness value and recent advancements include an A-scan presentation:
digital thickness gauge
93
the _______ is the characteristic of a Crystal to generate electrical charges when subjected to mechanical vibrations, and conversely to generate mechanical vibrations when subjected to electrical pulses.
piezoelectric effect
94
‘X-Cut’ crystals expand and contract through the thickness of the slice (vertical). due to the direction of this vibration, ______ waves are created.
longitudinal
95
a narrowband transducer has which of the following characteristics?
low damping
96
the ability of a transducer to detect echoes from small discontinuities is called ________.
sensitivity
97
a discontinuity signal is maximized on the display screen at 20% FSH. calculate the dB needed to increase the signal to 100% FSH
14 dB
98
the component used between the crystal and the test surface that transmits sound into the test object is called:
all of the above
99
in the ultrasonic flaw detector, the sweep circuit ________.
causes a stream of electrons in the CRT to travel backwards and forwards between the ‘X’ plates
100
_______ are the frequencies at multiples above the fundamental resonance frequency
harmonic frequencies