問題一覧
1
The magnitude of a magnetic induction field at a perpendicular distance 'r' from the centre of a long straight conductor with a current 'I' amperes is
both A and B
2
A vigorous or cascading application of magnetic particle bath can
wash indications from the location where they were first formed
3
A Hall detector can be used to measure
both strength and direction
4
Vapour degreasing would not be an effective cleaning method for which material?
mineral deposits
5
The lagging of flux density (B) behind the magnetizing force (H) is called
hysteresis
6
The wavelength of blacklight used in fluorescent magnetic particle testing is usually around
3650
7
When a tubular part is MPI tested using a head shot where the current is passed through the tube itself the field strength on the inside surface of the tube compared to the outside is
zero
8
The core material used in an electromagnet is
ferromagnetic
9
In a magnetic circuit, which is equivalent to an electric circuit, the magnetic equivalent to electrical current is
magnetic flux
10
A defect oriented with its major plane at right angles to the principal tensile stress is _________ compared to the same defect not a right angles to this stress.
more likely to be harmful
11
As result of a head shot, the magnetic lines of force take the general form of
concentric rings about the part axis
12
Although total blacklight energy output of a bank of blacklight tubes may be about equal to a 100W mercury vapour lamp their irradiance is lower because
they cannot be focused
13
MPI field meters are now provided with two units on the meter face, they would be
Gauss and milli Tesla (B & mT)
14
The mercury vapour arc was selected as a blacklight source because its spectrum
has several peaks, one of which is at 365nm
15
When performing visible MPI, lighting on the work surface
may be left to the discretion of the inspector or may be specified by code or specification
16
UV filters used in fluorescent indication photography ;are sometimes called
haze filters
17
Although it is possible to magnetize a material whose maximum permeability is 100, a limiting factor might be
current output of your equipment
18
Magnetic dipole moment is a
vector quantity
19
A hysteresis loop is used to demonstrate a materials' _________.
both a and b
20
Ease of demagnetization depends on
the coercive property of the material
21
The opposition to the formation of a magnetic flux in a magnetic circuit is referred to as
reluctance
22
Detection of MPI indications is accomplished by
all the above
23
In the retina the cells responsible for collecting light to visualize images are the
cone and rod shaped cells
24
Non-imaging scanners used for indication detection in visible MPI testing systems detect
a decrease in reflected light
25
When performing MPI with an A.C. yoke on a painted surface
paint 50-100æm need not be removed
26
At very low light levels (<0.03 cd/mý) colour differentiation is best for
none the above
27
The large 400W flood lamp blacklights are used primarily for
locating large and medium sized indications
28
If cleaning the filter does not correct low intensity of your blacklight during an intensity test your next step would logically be to
replace the bulb
29
If a part is MPI tested using D.C. and an indication is located how would you estimate depth if it was not surface breaking?
use HWDC or A.C and see if it still shows
30
Magnetic circuits are equivalent to electric circuits hence have an equivalent equation to Ohm's law, the term equivalent to electrical resistance in magnetics is
reluctance
31
A Gauss-meter is a device used in conjunction with a ___________ to determine field strength.
Hall-effect probe
32
The advantage of the Burmah-Castrol strip over other portable surface field indicators is
it places the simulated flaw as close as possible to the test surface
33
The ballast in the power supply for the blacklight is a(n)
autotransformer
34
A metal that can be easily bent or permanently distorted without rupturing is considered
malleable
35
Which stage of processing can magnetic particle testing be used?
all the above
36
Localized cold working of steel can result in non-relevant indications. These result from local increased hardness and are removed by
annealing or normalizing
37
Which of the following has the highest flux density at magnetic saturation?
iron
38
What is the only acceptable means of determining if magnetization is adequate when the residual method is used?
a test piece (test standard)
39
Hot working an ingot may produce a product which has:
Any of the above may be correct depending on the circumstances.
40
A coil shot is not effective if the ratio of the long to short dimension is less than
2
41
Which of the following statements is correct?
The heat affected zone of a weld is basically a homogeneous structure
42
The degree to which a material holds a residual magnetic field is termed
retentivity
43
The purpose of a swinging field set up for MPI testing is to
increase detectability of randomly oriented defects
44
Using a Ketos ring and holding all test parameters constant except for fluorescent particle concentration; hole detectability _________ with increasing particle concentration
increases to a maximum then decreases
45
Polarizing filters are used in MPI indication photography for what purpose?
to reduce highlights and reflections
46
The written document outlining the test parameters and acceptance criteria for a specific product is a
specification
47
The pressure sensitive tape transfer technique recording MPI indications is used on
all the above
48
When you move half the prod spacing from the midpoint of the prod centre-line the field is
much less than on the centre-line
49
The ability of the magnetic particle method to detect subsurface defects is not determined by
specimen size
50
To accelerate drying of oil based vehicles off an MPI test piece so a tape transfer of indications can be made you could
rinse the part with an oil solvent
51
A marked increase in background blue fluorescence of the oil vehicle of an MPI bath as compared to the reference sample indicates
probable oil contamination of bath
52
Setting speed of an MPI bath sample is accelerated by
magnetized particles
53
A problem with performing an MPI test on a part that does not have its thin layer of paint or plating removed is
all indications have the "fuzzy" subsurface appearance
54
Which of the following is an advantage of video tape recording of MPI indications?
availability to do subsequent image enhancement
55
What is the condition reached in a ferromagnetic material subjected to a D.C. magnetizing current when the incremental permeability is unity?
D.C. saturation
56
Laboratory studies of magnetic hysteresis properties of ferromagnetic materials are done using
a Rowland ring
57
The slope of the virgin magnetization curve at the origin of a hysteresis plot is called the
initial permeability
58
A forming operation which results in the greatest dimensional accuracy is:
Forging
59
Cobalt-samarium is considered one of the "super magnets" having a coercivity of several million Oersteds. How would you easily demagnetize it?
heat it above its curie temperature
60
The purpose of some manufactures providing a perforated metal strip to be placed over the sensor of the UV meter is to
extend the range of the meter
61
The purpose of the soft iron keeper used in conjunction with a permanent horseshoe magnet is
both a and b
62
Two long conductors (wires) are placed parallel and near to each other. When current flows in the same direction in both wires there will exist a
net attractive force between the wires
63
The purpose of arranging a Hall detector at the mouth or apex of a ferrite ring (ferrite C-core) is to
concentrate flux leakage for better sensitivity
64
In the settling test for MPI, 3 components can occur, lint and dust, metal grindings and magnetic particle oxides. Which will be the first to settle out.
grindings
65
Magnetic particle inspection quantitative quality indicators can be used for
detecting circular magnetism
66
Seams in barstock formed as a result of over filled rolls are usually
at an acute angle to the surface of the bar
67
The field strength of an A.C. magnetizing coil is about 36% of the surface value at a depth of 1mm into a steel piece. About what percentage of the surface field strength would exist 4mm from the surface?
2%
68
A magnetic particle cluster resulting from a true leakage field but not originating from a metal flaw is a(n)
non-relevant indication
69
The difference between ferroprobes and flux gate magnetometers is
ferroprobes are activated at high frequency
70
The internal magnetic intensity of a specimen brought into an external magnetizing field will always __________ the applied field.
be less than
71
In the shielded metal-arc process, the electrode covering may include materials used to:
all the above
72
Which of the following welding processes does not involve melting of the parts to be joined?
pressure welding
73
Eddy current testing can also be used to detect surface and sub-surface defects on ferromagnetic materials but is usually inferior to magnetic particle testing because of
both speed and fields
74
Shafts, drums and girders can be _______ magnetized by coiling a flexible cable around the part and passing a current through the cable.
longitudinally
75
The purpose of the iron core in an electromagnet is to
increase the magnetic flux density
76
Another term for the capacitive discharge method of producing magnetizing current is
rod shot
77
When a current is passed directly through a part the magnetization that results is considered to be
circular
78
A method commonly used to remove a number of flaws in an ingot prior to forming is:
Cropping
79
A circularly magnetized bar 2 inches in diameter carrying 1000 amps will have a field strength _________ a bar of the same material having a diameter of 4 inches carrying 1000 amp current.
twice that of
80
The reheating of a heat treated metal, such as with a welding torch
Can significantly alter a metal's properties in the reheated area.
81
The typical size range for wet magnetic particles is
1 -25 æm
82
A fatigue crack is a service defect that is caused by a:
Cyclic loading of the part below the yield strength of the material.
83
When a part is magnetized by a current flow of very brief duration it is said to be
flash magnetized
84
An advantage of shell molding over green sand molding is:
Better surface finish is obtainable
85
The advantage of the He-Cd laser used by the flying spot scanning system for automated fluorescent MPI, as compared to television imaging systems is
all of the above
86
When a D.C. bench unit, that does not have the step down demagnetizaion option built in, is used to demagnetize a part with a cable wrap, how is current reversal achieved?
manually switching cable connections
87
Which of the following might be considered a disadvantage of magnetic particle testing?
need to demagnetize parts
88
Two long conductors (wires) are placed parallel and near to each other. When current flows in opposite directions in both wires, there will exist a
net repulsive force between the wires
89
In the swinging field method of MPI testing the application of the test medium (particles) is
during the field application
90
Light intensity requirements for daylight fluorescent dry magnetic particles are
not specified in present standards or specifications
91
When it may be possible to damage parts exposed to magnetic particles or the liquid vehicle the inspector may have to
plug holes and mask surfaces
92
The double coil system, whereby a tube to be MPI tested is passed through 2 coils arranged in tandem was designed to
minimize the L/D ratio of the material
93
Maximum practical prod spacing is about
8 inches 20 cm
94
The left hand rule for determining magnetic field direction applies to
modern current theory
95
The magnetization experienced by a ferromagnetic material brought into the influence of an outside magnetic field is called
inductance
96
Current distribution in a part MPI tested using prods depends on
all of the above
97
Blowholes not welded shut in subsequent rolling processes can result in
seams or laminations
98
In pulsed or capacitor discharge magnetization, pulse effectiveness is dependent on
pulse duration
99
In the MPI indication recording technique that utilizes fixing coatings the purpose of the spray coating is to
both a and b
100
To avoid an MPI bath washing an indication away when the current is removed you can
both a and b