問題一覧
1
Mercury arc UV bulbs should be handled eith bare hands because
acidity of fingers can cause glass failure
2
As hot working progresses, the energy required for further processing (assuming the temperature of the part is held constant):
Any one of the above may be true, depending on material.
3
A fatigue crack is a service defect that is caused by a:
Cyclic loading of the part below the yield strength of the material.
4
The middle portion of a molding flask is called a:
Cheek
5
A cause of gas porosity in welds is:
Improper cleaning or preheating
6
In the resistance welding process:
The pieces to be joined are held firmly together under pressure, followed by the generation of heat at the interface.
7
In a mold, the runner connects:
The sprue to the ingate
8
Metal forming such as rolling, results in:
Directional properties which is always beneficial for secondary forming operations.
9
A welding defect that occurs at the root and runs parallel with the weld is:
Lack of penetration
10
Hot working an ingot may produce a product which has:
Any of the above may be correct depending on the circumstances.
11
A disadvantage of dry sand molds when compared to green sand molds is:
Erosion of the mold is more common
12
A long defect, parallel to the longitudinal axis of a bar and caused by blowholes, cracks or tears introduced in earlier processing and elongated in the direction of rolling or forging is called:
a seam
13
Rapid oxidation of metal surfaces during hot working of a mild steel may;
Adversely affect the application of some non-destructive test
14
An advantage of shell molding over green sand molding is:
Better surface finish is obtainable
15
A burst is _____________ discontinuity.
A processing
16
Bursts usually have the following characteristics:
Are three dimensional discontinuities having smooth internal surfaces and generally located close to the surface of the wrought material
17
In a rolling mill, flattening and elongation of metal is accomplished by:
Primarily compressive stresses
18
The fuel gas most commonly used in gas welding is:
Acetylene
19
Cold shuts are most likely to be found in:
Castings
20
Aircraft turbine blades are usually processed by:
Investment casting
21
The electrodes used for spot welding are usually made of:
Copper
22
A metal forming operation which allows three dimensional control over the shape of the product is:
All of the above
23
A forming operation which results in the greatest dimensional accuracy is:
Forging
24
In which of the following joining methods will flaws, when they do occur, be essentially two dimensional?
Brazing
25
A flaw which can resemble a cold shut is:
a forging lap
26
Elements may be added to the filler metal to:
any of the above
27
One of the main causes of cold shuts is:
The presence of several sprues or gates in the mold
28
An EDM notch formed in 304 stainless steel may cause:
An increase in conductivity
29
Which discontinuity is not normally found in a casting?
Slugging
30
Non-metallic impurities trapped within the molten metal of a casting are generally called:
Inclusions
31
Most manufacturing defects in a tube are:
Axial in direction
32
Increasing test sample temperature normally:
Increases electrical resistivity
33
When thick and thin casting sections are adjacent to each other, what discontinuity may result?
Hot tear
34
Heat exchanger tubes are defect prone at regions:
All of the above
35
Which of the following discontinuities is not normally associated with a casting?
Bursts
36
Which of the following is identified as a casting insert?
Chaplet
37
The primary difference between magnetic particle testing and other methods of testing using magnetics, such as electromagnetic resonance, electron paramagnetic resonance and eddy current testing is
frequency of field oscillation
38
Two long conductors (wires) are placed parallel and near to each other. When current flows in the same direction in both wires there will exist a
net attractive force between the wires
39
Two long conductors (wires) are placed parallel and near to each other. When current flows in opposite directions in both wires, there will exist a
net repulsive force between the wires
40
Magnetic dipole moment is a
vector quantity
41
The magnitude of the magnetic dipole moment is directly proportional to
both amount and area
42
The magnitude of a magnetic induction field at a perpendicular distance 'r' from the centre of a long straight conductor with a current 'I' amperes is
both A and B
43
When a current is passed through a long circular conductor of radius R such as a wire the maximum magnetic induction field occurs at
R (ie. the conductor's surface)
44
The most significant factor contributing to a material possessing magnetic properties is
unpaired electrons in the structure
45
In normal unmagnetized condition, the domains of a ferromagnetic material are
randomly aligned
46
In ferromagnetic materials the ratio of the magnetic induction field to the magnetic field intensity is called the
permability
47
The internal magnetic intensity of a specimen brought into an external magnetizing field will always __________ the applied field.
be less than
48
The slope of the virgin magnetization curve at the origin of a hysteresis plot is called the
initial permeability
49
When a ferromagnetic material is placed in an inducting field H, and H is increased until the incremental permeability is simply the free space permeability this point is called the
magnetic saturation
50
The small jumps in magnetism as a ferromagnetic material is exposed to an increasing induction field are termed
Barkhausen jumps
51
A closed magnetic path through one or more materials is considered a magnetic circuit. As such, it can be considered analogous to an electric circuit, the magnetic equivalent to voltage is
magnetomotance
52
Magnetic circuits are equivalent to electric circuits hence have an equivalent equation to Ohm's law, the term equivalent to electrical resistance in magnetics is
reluctance
53
In a magnetic circuit, which is equivalent to an electric circuit, the magnetic equivalent to electrical current is
magnetic flux
54
The ability of the magnetic particle method to detect subsurface defects is not determined by
specimen size
55
Magnetic particle testing makes use of the phenomenon called
magnetic-flux-leakage
56
Which stage of processing can magnetic particle testing be used?
all the above
57
Which of the following should not be in the list?
ingot
58
The collection of magnetic particles caught by a leakage field in a magnetic particle test indicates a discontinuity's
all the above
59
Very wide surface cracks may not produce a powder pattern because
the surface opening is too wide for the particles to bridge
60
Magnetic particle testing would give best results when used on
soft steel
61
Which of the following might be considered a disadvantage of magnetic particle testing?
need to demagnetize parts
62
Eddy current testing can also be used to detect surface and sub-surface defects on ferromagnetic materials but is usually inferior to magnetic particle testing because of
both speed and fields
63
The cause of a magnetic particle indication is always a
discontinuity
64
The void that occurs at the top centre portion of an ingot is usually called a
shrink cavity
65
Segregation is a(n) _________ process discontinuity.
inherent
66
Blowholes not welded shut in subsequent rolling processes can result in
seams or laminations
67
Seams in bar stock formed from under-filled rolls are usually
nearly normal to the surface of the bar being formed
68
Seams in barstock formed as a result of over filled rolls are usually
at an acute angle to the surface of the bar
69
Another name for the "unit pole" is
electromagnetic unit
70
If a compass needle is brought near a bar magnet the needle will orient itself ______ to the magnetic lines of force at any point.
parallel
71
The Weber is the MKS form of magnetic flux. The cgs unit is called the maxwell. 1 weber = ________ maxwells
10^8
72
The magnetic flux per unit area is called the
flux density
73
Soft iron if brought into the field of a magnet will be
temporarily magnetized
74
The Hall effect is used to
measure magnetic fields
75
A Hall detector can be used to measure
both strength and direction
76
The negative magnetizing force required to reduce the flux density in a part to zero after saturation is called
coercive force
77
The degree to which a material holds a residual magnetic field is termed
retentivity
78
The opposition to the formation of a magnetic flux in a magnetic circuit is referred to as
reluctance
79
When an electric current, a magnetic field or an electrical potential drops off to zero, the reduction in amplitude of these quantities is given the same term. That term is
decay
80
Pulsating "DC" is considered the result of
both a and b are considered to pulsate
81
Commercial single phase alternating current can best be described as a
sine wave
82
Short duration currents resulting from sudden changes in electric or magnetic condition within a circuit are called
transient currents
83
Which of the following does not belong in the list?
reactance
84
The core material used in an electromagnet is
ferromagnetic
85
In magnetic particle testing, solenoids are used for
both a and b
86
The wavelength of blacklight used in fluorescent magnetic particle testing is usually around
3650
87
A solenoid can be considered to consist of several
loops
88
When a current is passed directly through a part the magnetization that results is considered to be
circular
89
A shot of magnetizing current passed through a part while clamped between the clamping contacts of a stationary unit is referred to as a(n)
head shot
90
A magnetic particle cluster resulting from a true leakage field but not originating from a metal flaw is a(n)
non-relevant indication
91
Ohm's law can be expressed as
E = (I) (R)
92
In a D.C. series circuit what resistance is required to cause a voltage drop of 170 volts when 5 amps are flowing?
34 ohms
93
What is the current through a 50 ohm resistor if the potential across the resistor is 12 volts?
240 mA
94
Which of the following is the relationship for electric power?
all the above
95
"Conventional current flow" has electrons moving
from positive to negative
96
The left hand rule for determining magnetic field direction applies to
modern current theory
97
The purpose of the iron core in an electromagnet is to
increase the magnetic flux density
98
The lagging of flux density (B) behind the magnetizing force (H) is called
hysteresis
99
In a transformer, if the voltage in the secondary winding is stepped down, the current in the secondary will be
stepped up
100
If Is and Ip are currents, Es and Ep voltages and Ns and Np number to turns in the secondary and primary windings of a transformer, which is not true.
Es/Ep = Np/Ns