Who can weld a/c structure?

Steel tubing can be repaired at any location? True/false

What type of doubler is fabricated to fit over a dent at a cluster?

When repairing structural tubing, what method is recommended? (inner sleeve/or outer)

What is allowable gap between original and replacement tubes for welding?

Maximum allowable dent / punctures that can be repaired with a welded patch is?

Tubing should be cut at what angle?

What are some examples of aircraft parts that are not repairable by welding unless instructed by the original manufacturer?

A partial replacement of a tube with an outer sleeve requires more welding than an inner sleeve repair? True/false

When the majority of the tubular structure is undamaged it can be used as a reference to maintain alignment? True/false

Other methods for checking alignment are?

Is it critical to find out from the manufacturer if they carried out a post weld heat treat? True/false

What welding process is most common on tubular structure repairs?

3 steps required before welding are?

What is the most widely used steel used for structural tubing assemblies?

What are the common NDT methods used for inspecting welds?What are the common NDT methods used for inspecting welds?

Can welds be filed or ground down? true/false

Can bent tubes be cold straightened? True/false

Methods used in cold straightening are?

All damaged tubing must be checked for alignment and symmetry before and after welding? True/false

Types of paint removal methods prior to welding are?

Stop drill cracks to what minimum size?

When splicing tubes, repair parts should be what material and thickness?

Weld repairs are considered a specialized process controlled by regulation? True/false

Engine mount repairs are exposed to what?

Tubular repair splicing involves using repair pieces that fit Inside or outside the original tube diameter

fish mouth cuts can be used as an alternative to a split sleeve repair?

licensed AMEs are certified to weld?

Licensed AMEs can fabricate and certify tubular repair parts?

steel tubing can be repaired

what is a doubler fabricated to fit over a cluster called?

a finger doubler can be formed with heat but is easier to form if cool

forgings, castings, machined and shot peened parts can be repaired by welding without approval from original manufacture? True or False

splicing using larger diameter replacement tubes requires the ___ amount of cutting & welding. this method ____ be used near clusters or areas requiring original diameter tube for bracket mounting.

engine mount repairs may be repaired using previous methods, the preferred method is “____” with ____ diameter tube

are stub axles repairable?

when damage is severe enough to have distorted the entire assembly. it will be considered ?

proper machine setting

prior to installing a doubler or sleeve, all tubes should?

dents not deeper than ___ “ of tube diameter not involving more than 1/4 of tube circumference or not ____ than tube diameter may be cold straightened

if a suitable jig is not available, it is possible to use an un-damaged assembly such as an _____ as a pattern to fabricate a jig.

prior to removing damage, a thorough inspection is carried out to ensure?

before inspecting damaged part, what must be done

once extent of damage has been determined then processed to make a cut in the middle member that is going to be spliced. what does this do?

Before removing any damaged tubes, perform ___ straightening and check _____?

before fabricating any repair parts for tubular structure, you must be able to positively identify the original material. how can you identify original material?

acceptable weld consists of?

rosette welds controls relative motion of repair parts for welding, generally what size is a rosette weld?

only tubular landing gear can be repaired, not “modern” oleo type.

spark tests cannot be used to identify a metal?

additional ways to remove paint from A/C structure ?

is it nessesary to look past the initial damage when inspecting?

alignment and symmetry checked before or after welding?

cold straightening is used to minimize material removal?

engine mounts and undercarriage are considered critical assemblies?

good way to remove corrosion from tubular structure?

is it critical to determine from the manufacture if a post weld heat treat was carried out?

when repairing tubing by splicing, which method is recommended?

tubular repair splicing involves using repair pieces that fit “inside” or “outside” original tube diameter?