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問題一覧
1
what is a tap and what is a die?
Tap; used to cut internal threads Die; create external threads
2
which side of the quadrant deals with fastener length?
SE
3
what side of the quadrant deals with fastener diameter?
NE
4
SW quadrant information
D= dimple C= countersink D3C = 4 sheets of metal total, dimple 3, countersink 1
5
NE Quadrant infortmation
fastener diameter. N = near F = far no letter = head can be either side
6
SE quadrant Information
shows fastener length W = spot weld alternate (not used in aviation) 5W = length is dash 5 or can be spot welded
7
type of rivet
A rivet (1100 aluminum)
8
type of rivet ?
B Rivet ( 5056 aluminum)
9
type of rivet
AD rivet
10
type of rivet?
“M” rivet ( double dimple monel steel)
11
type of rivet
“D” rivet (2017 aluminum)
12
type of rivet?
“DD” rivet 2024
13
#40 silver cleco diameter?
3/32
14
#30 copper cleco diameter?
1/8”
15
#20 black cleco diameter
5/32
16
#10 gold cleco diameter
3/16”
17
calculating buck tail dimensions for 3/32” rivet
to find height; 3 divided by 32 = 0.09375 multiplied by (height .5) = 0.047 height take height 0.047 and multiple by 3 for the buck tail width. 0.047 x 3 = .141 Bucktail width
18
what is rivet pitch ?
the distance between rivets (center - center)
19
min - max distance for universal and countersunk rivets
universal = 2d-4d countersunk =2.5d-4d
20
calculation for material thickness?
MT + ((1.5D))
21
setback formula
((BR + MT) x K)
22
BTL?
bend tangent line “indicate start end of the bend”
23
BA ?
bend allowance “how much material is taken up in the bend. measurement between the BTL’s
24
sight line
equals the bend radius “measured from BTL under the break”
25
mold lines
dimensions lines on a drawing
26
mold point
where mold lines / dimension lines interact
27
what factors affect bending of metal?
1. thickness 2. temper 3. grain direction
28
neutral axis
the point in the sheet that is neither stretched or compressed, located 44.53% from inside the bend
29
setback
the distance from the mold point to the bend tangent line
30
3 types of taps
Taper Taps – tapered from the end, used to start a thread easily Plug Taps – Most common Bottoming Taps – used for cutting threads to the bottom of a blind hole
31
1/2 - 13 UNC ?
1/2 major diameter 13 threads per inch
32
UNC
unified national coarse
33
UNF
unified national fine
34
how to tap a hole?
turn tap one full turn clock wise, then one HALF turn counter clockwise
35
what is free running?
provides a smooth free running thread
36
screw locking
provides self locking torque